码垛机器人常见故障及排除方法主要包括以下几个方面:
一、机械故障
二、电气故障
三、其他故障
此外,还有一些日常维护和保养的注意事项:
请注意,对于复杂的故障或需要专业知识的维修工作,建议联系专业的机器人维修服务商进行处理,以确保安全和有效的故障排除。
The common faults and troubleshooting methods of palletizing robots mainly include the following aspects:
1. Mechanical failure
Collision between the six-axis end tool or object and an external object: This may be caused by the deformation of the palletizing box, the loosening of the positioning mechanism, the misalignment of the test point of the glue block, or the wrong parameter setting of the touch screen of the palletizer. At this point, the robot stops the operation of the predetermined route and runs in the opposite direction for a certain distance according to the collision avoidance model to release the residual stress. The workaround includes checking and adjusting the relevant parts and parameters.
High viscosity of lubricating oil leads to action monitoring triggering: This is usually due to low ambient temperature, which causes high viscosity and poor start-up of lubricating oil in the reducer. It should be ensured that the temperature of the lubricating oil of the reducer is within the required range (generally 5°C-40°C).
2. Electrical faults
Motion monitoring triggers a fault: This may be due to the long-term operation of the motor, which causes the powder produced by the dynamic and static friction plates to accumulate and adhere to the friction plates, increasing the frictional resistance. Solutions include appropriately increasing the maximum torque of the motor or cleaning the friction plates.
Overtravel Failure: This usually occurs during the trial and needs to be troubleshot according to the operator's manual.
3. Other faults
Clamping the nail action too slowly or insufficient clamping stroke: This can be caused by loose bolts, worn front buckles, or the inner piece of the machine. Workarounds include tightening bolts, replacing worn parts, etc.
Air leakage at the piston rod or trigger: This is usually caused by damage to the relevant part, which needs to be replaced.
In addition, there are some precautions for routine maintenance and upkeep:
Preheat the device before use to ensure that the temperature of the ironing head meets the working requirements.
Regularly clean and lubricate the robot, check the integrity of electrical wiring and connectors.
Follow the robot's operating manual and maintenance guidelines to ensure proper use and maintenance.
Please note that for complex faults or repair work that requires specialized knowledge, it is recommended to contact a professional robot repair service provider to ensure safe and effective troubleshooting.
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