注塑机机械手的保养项目涉及多个关键方面,以确保其正常运行和延长使用寿命。以下是对这些保养项目的详细介绍:
请注意,这些保养项目应根据机械手的实际使用情况、工作环境以及制造商的建议进行定期执行。此外,在进行任何保养操作前,务必先关闭机械手的电源,并确保所有运动部件已完全停止运动,以确保操作人员的安全。
通过执行这些保养项目,可以有效地保持注塑机机械手的良好运行状态,提高其工作效率和使用寿命,同时降低故障率和维修成本。
The maintenance program of the injection molding machine robot involves several key aspects to ensure its proper operation and long service life. Here's a closer look at these items:
Daily Inspection & Cleaning:
Check the guide rails, bearings and other parts of the manipulator daily to ensure that its surface is clean and free of impurities, and lubricate as needed.
Clean the filter regulator to ensure that it is unobstructed and does not affect the stability of the air pressure.
Check the pressure of the air pressure source and the dryness of the air to ensure the stable operation of the air pressure system.
Barometric & Electrical System Inspection:
Regularly check that the negative pressure sensor is working properly to ensure that an alarm can be sounded in the event of a failure to aspirate the product.
Check the operating status of the magnetic ring switch to ensure that an alarm can be sounded if the fixture fails to properly grip the product or handle.
Verify whether the interlocking function between the special manipulator of the injection molding machine and the injection molding machine is normal, and prevent the injection molding machine from malfunctioning in the manual state.
Lubrication & Drive System Maintenance:
Regular lubrication of the manipulator's guide rails, bearings, slide rails and other components ensures the smooth operation of the moving parts.
Inspect the drive system, especially the mount-drive gear drive part, and pay attention to any abnormal sounds or shaking, so as to identify and solve potential problems in a timely manner.
Pneumatic & Servo System Inspection:
Pay close attention to the filter regulator unit in the pneumatic system and check the suction cups for water accumulation to determine if the humidity of the compressed air source is too high.
For the manipulator with multi-axial servo drive, check whether its wrist rotation and vacuum grasping action are normal to ensure that the pneumatic function is stable and reliable.
Fastening & Calibration:
Regularly inspect and tighten bolts on all moving parts to ensure there are no loosening.
The stroke control stops of the injection molding machine manipulator are calibrated to ensure that the setting bolts are locked correctly.
Regular and comprehensive maintenance:
Perform more comprehensive maintenance on a weekly or monthly basis, including checking for wear and tear on all moving parts, replacing severely worn parts, cleaning and changing lubricants, and more.
Please note that these maintenance items should be carried out regularly according to the actual use of the gripper, the working environment and the manufacturer's recommendations. In addition, it is important to turn off the power of the robot and ensure that all moving parts have completely stopped moving before any maintenance operations are carried out to ensure the safety of the operator.
By performing these maintenance items, it is possible to effectively maintain the good running condition of the injection molding machine manipulator, improve its work efficiency and service life, and reduce the failure rate and maintenance costs.
扫一扫关注公众号